Lugs and Ferrules

Copper Lugs for Stranded Conductor Cable

Dimension
  • The nominal area of the circular stranded conductor is that of the nominal lug or ferrule size.
  • For flexible cables the next highest lug or ferrule size in relation to the area must be used.
  • For compacted cable the heavy duty lugs and ferrules must be used.

    • Certain compacted cables vary in nominal diameter and cable diameter must be matched to the lug or ferrule barrel inside diameter.

    Nominal Lug Size Typical Conductors Stud Size Nominal Dimensions Product Code
    Circular Stranded Flexible Stranded (mm)


    Barrel Spade
    (mm2) (mm) (mm2) (mm) A B C D E F
    I.D O.D Length Length Hole Pos. Width
    1.5 3/0,81 1 3 1.9 3.8 7.0 9.0 4.5 7.0 H10283 H964 -
    4 12.0 4.5 7.0 H10284 H966 H2551
    5 12.0 4.5 8.0 H10285 H967 H2552
    6 13.0 5.5 9.0 H10286 H968 H2553
    2.5 3/1,04 1.5 3 2.4 3.9 7.3 8.5 4.5 7.0 H10287 H969 -
    4 12.0 4.5 7.0 H10288 H971 H2554
    5 12.0 4.5 9.0 H10289 H972 H2555
    6 13.0 5.5 9.5 H10290 H973 H2556
    8 15.0 7.5 12.0 H10291 H975 H2557
    4 7/0,86 2.5 3 2.8 4.7
    		9.0 4.5 7.0 H10292 H976 -
    4
    		12.0 4.5 7.0 H10293 H977 H2559
    5 8.0 12.0 4.5 8.5 H10294 H978 H2560
    6
    		13.0 5.5 10.0 H10295 H979 H2561
    8
    		17.0 6.5 13.0 H10296 H980 H2562
    10 11.0 19.0 7.5 14.0 H10297 H981 H2563
    6 7/1,05 4 4 3.4 5.3
    		12.0 4.5 7.5 H10298 H2857 H2564
    5
    		12.0 4.5 8.5 H10299 H982 H2565
    6 8.5 13.0 5.5 9.5 H10300 H983 H2566
    8 9.3 17.0 7.0 13.0 H10301 H984 H2567
    10 11.0 19.0 7.5 15.0 H10302 H985 -
    10 7/1,36 6 5

    		10.5 12.0 4.5 9.0 H10303 H987 H2568
    6

    		10.5 13.0 6.0 10.0 H10304 H988 H2569
    8 4.4 6.3 11.0 17.0 7.5 13.0 H10305 H989 H2570
    10

    		11.0 19.0 7.5 15.0 H10306 H990 H2571
    12

    		12.0 20.0 10.0 19.0 H10307 H991 H2572
    16 7/1,72 10 5


    		13.0 5.5 10.5 H10308 H993 H2574
    6


    		13.0 5.5 11.0 H10309 H994 H2575
    8 5.5 7.6 12.0 18.0 7.5 13.0 H10310 H995 H2576
    10


    		20.0 7.5 15.0 H10311 H996 H2577
    12


    		25.0 10.5 18.0 H10312 H997 H2578
    16


    		27.0 13.0 24.0 H10313 H998 H2579
    25 18/1,35 16 6


    		16.0 6.0 14.0 H10314 H999 H2581
    8


    		17.0 8.0 14.0 H10315 H1000 H2582
    19/1,55 10 6.9 9.0 15.0 18.0 8.0 16.0 H10316 H1001 H2583
    12


    		21.0 11.0 18.0 H10475 H1002 H2584
    16


    		27.0 13.0 24.0 H10317 H338 -
    Items above with (-) in the codes column are available on special request.

    Note:

  • Indent compression recommended for flexible stranded.
  • Confirm stock and brand availability with your local branch.

    • Copper Lugs for Stranded Conductor Cable

    Nominal Lug Size Typical Conductors Stud Size Nominal Dimensions Product Code
    Circular Stranded Flexible Stranded (mm)


    Barrel Spade
    (mm2) (mm) (mm2) (mm) A B C D E F
    I.D O.D Length Length Hole Pos. Width
    35 18/1,59 25 6

    		15.0 18.0 8.0 16.0 H10318 H1003 H2585
    8

    		15.0 18.0 9.0 16.0 H10319 H1004 H2586
    19/1,55 10 8.2 10.7 15.0 18.0 9.0 16.0 H10320 H1005 H2587
    12

    		15.0 22.0 10.0 18.0 - H1006 H2588
    16

    		16.0 30.0 13.0 24.0 H10321 H1007 H2589
    50 18/1,9
    19/1,85         		35 6

    		16.0 17.0 8.0 18.0 H10322 H1008 H2590
    8

    		16.0 17.0 9.0 18.0 H10323 H1009 H2591
    10

    		17.0 24.0 10.0 20.0 H10324 H1010 H2592
    12 10.0 12.8 18.0 24.0 10.0 20.0 - H1012 H2593
    16

    		18.0 30.0 13.0 26.0 H10325 H1013 H2594
    20

    		18.0 30.0 13.0 26.0 H10326 H3266 -
    70 18/2,25
    19/2,19         		50 8

    		20.5 20.0 9.5 21.0 H10327 H1014 H2597
    10

    		21.0 26.0 11.0 22.0 H10328 H1015 H2598
    12 11.7 15.0 21.0 28.0 12.0 22.0 H10329 H1017 H2599
    16

    		22.0 32.0 14.0 28.0 - H1018 H1342
    20

    		22.0 34.0 15.0 30.0 H10330 H1175 H2600
    95 36/1,86
    37/1,83         		70 8


    		24.0 9.5 25.0 H10331 H1019 H2601
    10


    		26.0 13.0 26.0 H10332 H1020 H2602
    12 13.5 17.4 23.0 28.0 13.0 26.0 H10333 H1022 H2603
    16


    		32.0 14.0 28.0 - H1023 H2604
    20


    		36.0 16.0 30.0 H10334 H1176 H2605
    120 36/2,08 70/95 10


    		26.0 12.0 27.0 H10335 H1024 H2606
    12


    		28.0 12.0 28.0 H10336 H1025 H2607
    37/2,05 16 15.5 19.8 26.0 32.0 14.0 30.0 H10337 H1026 H2608
    20


    		36.0 16.0 32.0 H10338 H2861 -
    150 36/2,34 95/120 10


    		31.0 12.5 31.0 H10339 H1027 H2609
    12


    		33.0 16.0 32.0 H10340 H1028 H2610
    37/2,29 16 17.0 22.0 27.0 35.0 16.0 32.0 H10341 H1029 H1343
    20


    		36.0 16.0 32.0 H10342 H1030 H2661
    185 36/2,59 120/150 10


    		29.0 12.5 34.0 H10343 H1031 H2611
    12


    		31.0 16.0 34.0 H10344 H1032 H2612
    37/2,53 16 19.0 24.4 29.0 34.0 16.0 36.0 H10345 H1033 H2613
    20





    		H10346 H1179 -
    240 60/2,23 150/185 10


    		36.0 16.0 40.0 H10347 H1180 H2614
    12


    		36.0 16.0 40.0 H10348 H1034 H2615
    61/2,26 16 21.5 27.7 33.0 38.0 20.0 40.0 H10349 H1884 H2616
    20


    		42.0 20.0 40.0 H10350 H3267 H2617
    300 60/2,55
    61/2,53         		185/240 10


    		35.0 15.0 45.0 H10351 H3268 -
    12 24.5 31.3 35.0 35.0 15.0 45.0 H10352 H1289 H2618
    16


    		45.0 15.0 45.0 H10353 H367 -
    20


    		45.0 16.0 45.0 H10354 H2863 H2619
    400 91/2,39 240/300 16 27.5 35.6 41.0 47.0
    		49.0 - H4281 -
    47.0 24.0 51.0 - H4280 H368
    500 91/2,67 300/400
    		31.6 40.0 41.5 54.0
    		58.0 H369 H4282 -
    630 127/2,54 400/500
    		34.5 44.6 53.0 65.0
    		64.0 H370 H4283 -
    800 127/2,87 630
    		40.0 51.2 68.0 75.0
    		73.0 - H4284 -
    1000 127/3,22

    		44.0 56.6 75.0 75.0
    		81.0 - H4285 -
    Items above with (-) in the codes column are available on special request.

    Note:

  • Indent compression recommended for flexible stranded.
  • Confirm stock and brand availability with your local branch.

    • Heavy Duty Copper Lugs for Compacted XLPE Cable 6.35 - 11kV

    Nominal Lug Size SANS 1411-1
    Nominal Diameter Over Cond.         		Stud Size Nominal Dimensions Product Code
    (mm)
    Barrel Spade
    (mm2) (mm) A B C D E F
    I.D O.D Length Length Hole Pos. Width
    35 7.0 10 7.30 10.50 16.0 24.0 11.0 19.0 H4130
    50 8.2 10 8.75 12.30 20.0 24.0 11.0 19.0 H4131
    70 9.7 10 10.40 14.60 21.0 27.0 14.0 20.0 H4132
    95 11.4 10 12.10 17.00 24.0 28.0 14.0 24.0 H4133
    120 12.6 12 14.00 19.10 26.0 28.0 14.0 26.0 H4134
    150 14.6 12 15.25 21.30 31.0 37.0 18.0 30.0 H4135
    185 15.9 12 17.00 23.70 34.0 40.0 19.0 33.0 H4136
    240 16.3 12 20.00 27.10 34.0 41.0 19.0 37.0 H4137
    300 20.8 * 21.63 30.50 38.0 48.0 20.0 42.5 H4138
    400 23.6 * 24.50 34.64 51.0 49.0 23.5 48.0 H4139
    500 26.2 * 28.50 38.90 51.0 52.0 25.0 54.0 H4140
    630 30.3 * 33.00 45.00 53.0 65.0 28.0 64.0 H4141

    Note:

  • Stud sizes can be made to customer requirements..

    • Aluminium Stranded Circular Cable Lugs

    Cable Stud SIze A B C D E Palm width Palm Thick d1 d2 Product Code
    (mm2) (mm) "F" "G"
    25 8 65.00 28.00 8.40 17.00 12.00 15.00 4.00 7.00 11.30 H4158
    10 10.40 H4159
    12 12.50 21.00 3.00 H4160
    35 8 70.00 30.00 8.40 17.00 12.00 17.50 4.00 8.30 12.90 H4161
    10 10.40 H4162
    12 12.50 21.00 3.50 H4163
    50 10 70.0 32.00 10.40 17.00 12.00 20.00 4.50 9.90 14.70 H4164
    12 12.50 H4165
    16 16.50 26.00 3.50 H4166
    70 10 78.00 36.00 10.40 17.00 12.00 23.00 5.00 11.70 17.00 H4167
    12 12.50 H4168
    16 16.50 26.00 4.50 H4169
    95 10 85.00 39.00 10.40 18.00 12.00 27.50 5.50 13.70 19.70 H4170
    12 12.50 H4171
    16 16.50 H4172
    120 10 89.00 45.00 10.40 17.00 12.00 31.00 6.50 15.30 22.20 H4173
    12 12.50 H4174
    16 16.50 H4175
    150 12 100.00 48.00 12.50 20.00 16.00 34.50 7.00 17.20 24.70 H4176
    16 16.50 H4177
    20 20.50 H4178
    185 12 108.00 53.00 12.50 20.00 16.00 38.00 7.50 19.00 27.30 H4179
    16 16.50 H4180
    20 20.50 H4181
    240 On request 118.00 57.00 On request 22.00 18.00 43.50 8.50 21.80 31.00 H4182
    300 132.00 62.00
    		25.00 20.00 49.00 9.50 24.90 35.00 H4183

    Aluminium 3 Core Sector Shaped Cable Lugs

    Cable Stud SIze A B C D E Palm width Palm Thick d1 d2 Product Code
    (mm2) (mm) "F" "G"
    25 8 65.00 28.00 8.40 17.00 12.00 15.00 4.00 5.20 8.73 H4184
    10 10.40 H4185
    12 12.50 21.00 3.00 H4186
    35 8 70.00 30.00 8.40 17.00 12.00 17.50 4.5 5.90 10.05 H4187
    10 10.40 H4188
    12 12.50 21.00 3.50 H4189
    50 10 70.00 32.00 10.40 17.00 12.00 22.00 4.50 7.25 11.85 H4190
    12 12.50 H4191
    16 16.50 26.00 3.50 H4192
    70 10 78.00 36.00 10.40 17.00 12.00 24.00 5.00 8.5 14.10 H4193
    12 12.50 H4194
    16 16.50 26.00 4.50 H4195
    95 10 82.00 38.00 10.40 18.00 12.00 28.00 6.00 9.55 16.35 H4196
    12 12.50 H4197
    16 16.50 H4198
    120 10 88.00 45.00 10.40 17.00 12.00 31.00 6.50 11.05 18.50 H4199
    12 12.50 H4200
    16 16.50 H4201
    150 12 103.00 48.00 12.50 20.00 18.00 34.00 7.00 12.15 20.60 H4202
    16 16.50 H4203
    20 20.50 H4204
    185 12 106.00 53.00 12.50 20.00 18.00 38.00 8.50 13.40 22.48 H4205
    16 16.50 H4206
    20 20.50 H4207
    240 On request 118.00 57.00 On request 22.00 18.00 43.50 8.50 15.55 26.05 H4208
    300 132.00 62.00 25.00 20.00 49.00 10.00 17.35 29.00 H4209
    Note:
  • Components are tested to IEC 61238-1.

    • Aluminium 4 Core Sector Shaped Cable Lugs

    Cable Stud SIze A B C D E Palm width Palm Thick d1 d2 Product Code
    (mm2) (mm) "F" "G"
    25 8 65.00 25.00 8.40 17.00 12.00 15.00 4.00 5.80 7.88 H4210
    10 10.40 H4211
    12 12.50 21.00 3.00 H4212
    35 8 70.00 30.00 8.40 17.00 12.00 17.50 4.5 7.10 9.70 H4213
    10 10.40 H4214
    12 12.50 21.00 3.50 H4215
    50 10 70.00 32.00 10.40 17.00 12.00 20.00 4.50 8.35 10.95 H4216
    12 12.50 H4217
    16 16.50 26.00 3.00 H4218
    70 10 78.00 36.00 10.40 17.00 12.00 23.00 5.00 9.30 13.00 H4219
    12 12.50 H4220
    16 16.50 26.00 4.50 H4221
    95 10 85.00 39.00 10.40 18.00 12.00 27.50 5.70 10.85 15.10 H353
    12 12.50 H1021
    16 16.50 H4222
    120 10 89.00 45.00 10.40 17.00 12.00 31.00 6.50 12.05 17.00 H4223
    12 12.50 H4224
    16 16.50 H4225
    150 12 100.00 48.00 12.50 20.00 16.00 34.50 7.20 13.80 18.80 H4226
    16 16.50 H4227
    20 20.50 H4228
    185 12 108.00 53.00 12.50 20.00 16.00 38.50 8.00 15.25 21.00 H363
    16 16.50 H4229
    20 20.50 H4230
    240 On request 118.00 57.00 On request 22.00 18.00 43.50 8.50 17.35 23.80 H4231
    300 132.00 62.00 25.00 20.00 49.00 9.70 19.50 26.40 H4232
    Note:
  • Components are tested to IEC 61238-1.

    • Copper Ferrules for Stranded Conductor Cable

    Nominal Sleeve Size Nominal Dimensions Typical Conductors Circular Stranded Product Code
    (mm)


    I.D O.D Length
    (mm2) A B C (mm)
    1.5 1.9 3.6 13.0 3/0,81 H10367 H121 H2514
    2.5 2.4 3.9 14.0 3/1,04 H10368 H124 H2515
    4 2.8 4.7 16.0 7/0,86 H10369 H126 H2516
    6 3.4 5.3 18.0 7/1,05 H10370 H129 H2517
    10 4.4 6.3 20.0 7/1,36 H10371 H131 H2518
    16 5.5 7.6 22.0 7/1,72 H10372 H133 H2519
    25 6.9 9.0 25.0 18/1,35 H2174 H137 H2520
    35 8.2 10.7 28.0 18/1,59 H2175 H141 H2521
    50 10.0 12.8 31.0 18/1,90 H2176 H144 H2522
    70 11.7 15.0 35.0 18/2,25 H23 H147 H2523
    95 13.5 17.4 39.0 36/1,86 H2928 H151 H2524
    120 15.5 19.8 43.0 36/2,08 H2177 H155 H2525
    150 17.0 22.0 48.0 36/2,34 H2178 H159 H2526
    185 19.0 24.4 54.0 36/2,59 H10373 H162 H2527
    240 21.5 27.7 60.0 60/2,23 H10374 H165 H2528
    300 24.5 31.3 67.0 60/2,55 H10375 H167 H2529
    400 27.5 35.6 80.0 91/2,39 H10376 H3265 H2530
    500 31.6 40.0 90.0 91/2,67 H10377 H4154 -
    630 34.5 44.6 110.0 127/2,54 H10378 H4155 -
    800 40.0 51.2 130.0 127/2,87 H10379 H4156 -
    1000 44.0 56.6 154.0 127/3,22 H10380 H4157 -

    Heavy Duty Copper Ferrules for Compacted XLPE Cable 6.35 - 11kV

    Nominal Ferrule Size Nominal Dimensions Product Code
    (mm)
    I.D O.D Length
    (mm2) A B C
    35 7.30 10.5 38 H4142
    50 8.75 12.3 42 H4143
    70 10.40 14.6 43 H4144
    95 12.10 17.0 45 H4145
    120 14.00 19.1 55 H4146
    150 15.25 21.3 58 H4147
    185 17.00 23.7 64 H4148
    240 20.00 27.1 70 H4149
    300 21.63 30.5 75 H4150
    400 24.50 34.6 80 H4151
    500 28.50 38.9 90 H4152
    630 33.00 45.0 100 H4153
    For items marked with a dash (-) please enquire at branch or reference website

    Note:

  • Components are tested to IEC 61238-1.

    • Aluminium Ferrules

    Cable A Stranded 3 Core 4 Core
    D1 D2 Product Code H W Product Code H W Product Code
    (mm2) (mm)
    25 66 7.00 11.30 H135 5.20 8.73 H4286 5.8 7.88 H4296
    35 70 8.30 12.90 H139 10.05 5.90 H4287 7.10 9.70 H4297
    50 74 9.90 14.70 H142 11.85 7.25 H4288 8.35 10.95 H4298
    70 78 11.70 17.00 H145 14.10 8.25 H4289 9.30 13.00 H4299
    95 84 13.70 19.70 H149 16.35 9.55 H4290 10.85 15.10 H4300
    120 91 15.30 22.20 H153 18.50 11.05 H4291 12.50 17.00 H4301
    150 102 17.20 24.70 H157 20.60 12.15 H4292 13.80 18.80 H4302
    185 108 19.00 27.30 H160 22.40 13.40 H4293 15.25 21.00 H4303
    240 118 21.80 31.00 H163 26.05 15.55 H4294 17.35 23.80 H4304
    300 130 24.90 35.00 H4233 29.00 17.35 H4295 19.50 26.40 H4305

    Note:

  • Components are tested to IEC 61238-1.